| Product - Ghee & Oil Mills |
The NewCAME Ghee & Oil Mills consist of the following component parts:-
- Hard and Soft Oil Storage
- Neutralizer
- Bleachers
- Filtration
- Deodorizing Plant
- Filtration
- Winterizing Plant - Crystallizing Stage
- Packing
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| Hard & Soft Oil Storage |
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NewCAME manufactures harder and soft oil tanks according to the needs of the shipment and plant capacity. |
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| Neutralization |
During Chemical Neutralization, free fatty acids, gums, color pigments and oxidizing particles are removed from hard and soft oil via Batch Type neutralizers, after reaction with lye, followed by water washing and separation of residual soap.
Multi Mix and Long Mix are examples of Neutralization adopted by NewCAME. |
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| BLEACHING |
The NewCAME batch bleaching plant is designed to process in a batch way and under previously programmed conditions of time and temperature fats and oil mixed with a set amount of bleaching earths.
NewCAME manufactures batch bleachers of vertical design, and, where required, batch bleachers specially engineered for the combined treatment by the mineral acids and bleaching earths of fats and oils such as palm, canola, sunflower and the like.
Automatic filters designed to meet the most various requirements are used to remove the bleaching earths from the slurry of oil and earths. Such filters can be fitted with filter cloths in stainless steel wire mesh or cotton fabric. The bleaching cake built up on the filter elements is blown with live steam to recover as much as possible of the oil it contains.
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| SPECIAL PLANT FOR TOTAL OIL RECOVERY |
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- Automatic discharge of the de-oiled earths with no need to open the filters, and consequently, very long life of filter media
- Recovered oil of the same quality as the bleached oil
- No risk of oil oxidation
These filters are obviously provided with the equipment necessary for the total removal of oil by solvent from the spent bleaching earths and for the separation of the solvent contained in the recovered oil. |
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| Filtration |
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After
bleaching, a cloth type filter is used for the removal of bleaching
earths sediments, gums and soap traces from the oil. Filtration purifies the oil for next stage of deodorizing. |
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| DEODORIZING |
NewCAME designs and manufactures deodorizing plants of the batch and semi-continuous type to better meet the various process requirements and any special requests of its customers.
All oil contacting parts as well as the deodorizer shell of the NewCAME deodorizing plants are fully made of
mild steel & stainless steel.
The NewCAME deodorizer consists of a series of superimposed deodorizing trays and has the following technical and process advantages:
- Quick feedstock changeover with the no substantial loss of operating time and with no risk of cross contamination
- No pollution problem as the condenser water is discharged practically fat-free, thanks to a separate vapor scrubber which is provided as a standard accessory
- Low utility requirements
- Maximum heat recovery achieved by the use of internal and external heat exchangers
- All operations are centralized in a control switchboard provided by illuminated chart panel
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NewCAME deodorizer process fats and oils on a batch and semi-continuous basis under programmed and optimum conditions of time and temperature, and they are equipped with food-grade diathermic fluid heaters or high pressure steam boilers. |
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| WINTERIZING PLANT :
CRYSTALLIZING STAGE |
Fats and oils are marketed with a cloud point or a cold stability temperature determined by tests. To comply with such requirements certain vegetable oils are to be subjected to a winterization or a fractionation process consisting in precipitating as crystals, under programmed conditions of temperature and time, the saturated
glycosides or waxes which liquid oils to become cloudy. This process is a fractional crystallization where three factors, i.e temperature, time and agitation have a fundamental importance on the nature and formation of the crystals.
NewCAME manufactures for the winterization of vegetable oils a plant of a high technological level equipped with special filters allowing for an automatic discharge of the solid fraction.
Thanks to its flexibility the plant is suitable for winterizing any type of oil according to set cooling curve. This plant does not call fro additives or solvents.
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SOLVENT WINTERIZING |
In case other section of the refinery make use of solvent it is then advisable to install NEWCAME solvent winterizing plant which has the following advantages:
- Low labor requirement
- High liquid oil yield
- Better quality end products
- High melting point of the solid fraction.
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| FRACTIONATION |
Some types of oils and fats, such as palm oil, fish oil, tallow etc. require a special winterizing process termed “fractionation”. NewCAME has been one of the first companies in the world to study this problem thoroughly and to supply continuous fractionation plants both of the dry and solvent type.
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| Ghee & Cooking Oil Packing |
Noramally automatic filling conveyer is used for the packing of Ghee in the tins of 1, 2.5, 5 and 18 KG.
NewCAME uses Pouch Pack Machine for packing Cooking Oil in the Packs of 1/2, 1 and 5 KG. Automatic filling plant is also used for filling the transparent pet bottle packs. |
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